Fabrication and final field tuning of copper cavity models for a high-current SRF ERL at 703.75 MHZ

Advanced Energy Systems is currently under contract to BNL to fabricate a five cell superconducting cavity and cryomodule for the RHIC eCooler SRF Energy Recovery Linac (ERL) program[1,2]. The cavity is designed and optimized for ampere class SRF ERL service. As part of this program, we have fabricated two low power copper models of the RF cavities. During the fabrication process a series of frequency measurements were made and compared to the frequency expected at that point in the fabrication process. Where possible, the cavity was modified either before or during, the next fabrication step to tune the cavity frequency toward the target frequency. Following completion of the cavities they were tuned for field flatness and frequency. This paper will review the measurements made, frequency tuning performed, and discuss discrepancies between the expected and measured results. We will also review the as fabricated field profiles and the results of the tuning steps. Further, the cost and benefits of extensive in process tuning will be discussed from an industrial perspective.