Intersecting basal plane and prismatic plane stacking fault structures in GaN/AlN epilayers on on-axis and off-cut 6H-SiC substrates

Comparative TEM studies have been carried out on GaN/AlN epifilms grown on both on-axis and off-cut 6H-SiC substrates to study the defects formed in the GaN/AlN films and the state of strain relaxation at the interface. Prismatic Stacking Faults (PSFs) are observed to form at I₁ type substrate steps in both the on-axis and vicinal samples. In the vicinal samples, the PSFs expand into GaN/AlN film forming intersecting stacking fault configurations comprising faults that fold back and forth from the basal plane (I₁ Basal-Plane Stacking Faults; BSFs) to the prismatic plane (PSFs). On the other hand, in the on-axis sample the PSFs are observed to mostly annihilate each other to form enclosed domains confined to the near-interface region. In addition, HRTEM studies suggest the existence of Geometric Partial Misfit Dislocations (GPMDs) at the SiC/AlN interface of the vicinal sample, which form at I₂ type substrate steps. These GPMDs simultaneously accommodate the lattice mismatch and stacking sequence mismatch present at the SiC/AlN interface. This provides explanation of the improved strain relaxation observed in the vicinal versus the on-axis sample.