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Plasma-sprayed thick-film anisotropic magnetoresistive (AMR) sensors

  • Richard J. Gambino
  • , Muthuvel Manivel Raja
  • , Sanjay Sampath
  • , Robert Greenlaw
  • Stony Brook University
  • Integrated Coating Solutions, Inc.

Research output: Contribution to journalArticlepeer-review

24 Scopus citations

Abstract

We report our recent work on thick-film permalloy (NiFe) and NiCo-alloy anisotropic magnetoresistive (AMR) sensors made by thermal spray. Various sensor layouts have been fabricated and characterized. The AMR effect of 2.45% and 2.68% is obtained in as-sprayed permalloy and NiCo-alloy sensors. Resistivity of thermal-sprayed thick film is 40-60 μΩ cm, which is higher than bulk material. A maximum ΔR/R value of 5.2% is achieved after thermal annealing. A high-ΔR/R value and low-saturation fields are the important features of thermal spray sensors. The very promising results demonstrate the potential applications of thermal spray sensors.

Original languageEnglish
Pages (from-to)764-767
Number of pages4
JournalIEEE Sensors Journal
Volume4
Issue number6
DOIs
StatePublished - Dec 2004

Keywords

  • NiFe and NiCo alloys
  • Plasma spray
  • Thick-film magnetoresistive (MR) sensor

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