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Spatially resolved microchemical analysis of chromate-conversion-coated aluminum alloy AA2024-T3

  • Stony Brook University

Research output: Contribution to journalArticlepeer-review

21 Scopus citations

Abstract

The corrosion of aerospace aluminum alloys has been linked to the electrochemical behavior and chemical composition of constituent intermetallic compounds (IMCs). In this study, secondary ion mass spectrometry (SIMS), x-ray photoelectron spectroscopy (XPS), synchrotron infrared microspectrometry (SIRMS) and x-ray absorption near-edge structure spectroscopy (XANES) were used to characterize chromate conversion coatings (CCCs) formed on AA2024-T3 sheet and cast IMC analogs. The nascent surface film formed on IMC and matrix surfaces was characterized to reveal the influence of microstructure on CCC structure and composition. Copper-rich regions were found on the outermost CCC surface. Intermetallic compounds rich in Cu were found to be surface depleted of Cr and enriched in CN from the ferricyanide present in the CCC as an accelerator compound. By distinguishing particle morphology and chemistry, SIMS data demonstrated that heterogeneities in CCC composition were associated with IMCs.

Original languageEnglish
Pages (from-to)796-806
Number of pages11
JournalSurface and Interface Analysis
Volume33
Issue number10-11
DOIs
StatePublished - Oct 2002

Keywords

  • AA2024-T3
  • Chromate conversion coatings
  • SIMS
  • SIRMS
  • Surface analysis
  • XPS

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